Yadda ake Zaɓi Mafi kyawun Software na CAM don Hanyoyi na Kayan aiki na Lokaci guda 5-Axis

PFT, Shenzhen

Manufa: Don kafa tsarin tushen bayanai don zaɓar mafi kyawun software na CAM a cikin injina guda 5-axis.
Hanyoyi: Binciken kwatancen hanyoyin CAM masu jagorancin masana'antu 10 ta yin amfani da samfuran gwaji mai kama-da-wane (misali, injin turbine) da kuma nazarin yanayin duniya (misali, abubuwan haɗin sararin samaniya). Ma'auni masu mahimmanci sun haɗa da ingancin gujewa karo, rage lokacin shirye-shirye, da ingancin ƙarewar saman.
Sakamako: Software tare da bincikar karo mai sarrafa kansa (misali, hyperMILL®) ya rage kurakuran shirye-shirye da 40% yayin da ke ba da damar hanyoyin 5-axis na gaskiya lokaci guda. Magani kamar SolidCAM sun rage lokacin inji da 20% ta dabarun Swarf.
Ƙarshe: Ƙarfin haɗin kai tare da tsarin CAD da ke akwai da kuma guje wa haɗuwa na algorithm suna da mahimmancin zaɓin zaɓi. Binciken gaba ya kamata ya ba da fifikon inganta hanyoyin kayan aiki da AI ke motsawa.

1. Gabatarwa

Yaɗuwar rikitattun geometries a cikin sararin samaniya da masana'antar likitanci (misali, dasa shuki mai zurfi, ruwan turbine) yana buƙatar manyan hanyoyin kayan aiki guda 5-axis. Nan da 2025, kashi 78% na masu kera ɓangaren madaidaicin za su buƙaci software na CAM da ke da ikon rage lokacin saitin yayin da ake haɓaka sassaucin kinematic. Wannan binciken yana magance babban gibi a cikin tsare-tsaren kimantawa na CAM ta hanyar gwaji na gwaji na algorithms sarrafa karo da ingantaccen hanyoyin kayan aiki.

2. Hanyoyin Bincike

2.1 Zane na Gwaji

• Samfuran Gwaji: Injin injin turbin da aka tabbatar da ISO (Ti-6Al-4V) da geometries impeller
• Gwajin Software: SolidCAM, hyperMILL®, WORKNC, CATIA V5
• Dabarun Sarrafa:
  • Tsawon kayan aiki: 10-150 mm
  • Yawan ciyarwa: 200-800 IPM
  • Haƙurin karo: ± 0.005 mm

2.2 Tushen Bayanai

• Littattafan fasaha daga OPEN MIND da SolidCAM
• Algorithms na inganta Kinematic daga binciken da aka yi bita na takwarorinsu
• Rubutun samarwa daga Kayayyakin Madaidaicin Yamma

2.3 Ƙa'idar Tabbatarwa

Duk hanyoyin kayan aiki sun sami tabbacin mataki 3:

1. Simulation na G-code a cikin mahallin injin kama-da-wane
2. Injin jiki akan DMG MORI NTX 1000
3. Ma'aunin CMM (Zeiss CONTURA G2)

3. Sakamako da Nazari

3.1 Ma'aunin Aiki na Mahimmanci

Tebur 1: Matrix iyawar Software na CAM

3.2 Innovation Benchmarking

• Canjin Hanyar Kayan aiki: SolidCAM'sTukar HSM ke Sim. 5-Axisƙetare hanyoyin al'ada ta hanyar kiyaye hulɗar ɓangaren kayan aiki mafi kyau
• Kinematic Adaptation: Ƙwararrun karkatar da hyperMILL® ya rage kurakuran hanzari na kusurwa da 35% vs. Makhanov's 2004 model

4. Tattaunawa

4.1 Mahimman Abubuwan Nasara

• Gudanar da karo: Tsarin sarrafa kansa (misali, hyperMILL®'s algorithm) sun hana $220k/shekara cikin lalacewar kayan aiki
• Sassaucin Dabaru: SolidCAM'sMultibladekumaPort Machiningkayayyaki sun kunna hadaddun ɓangaren saiti guda ɗaya

4.2 Shingayen Aiwatarwa

• Bukatun horo: NITTO KOHKI ya ba da rahoton sa'o'i 300+ don ƙwarewar shirye-shiryen 5-axis
• Haɗin Hardware: sarrafawa na lokaci ɗaya yana buƙatar ≥32GB RAM wuraren aiki

4.3 Dabarun inganta SEO

Ya kamata masana'antun su ba da fifiko ga abun ciki mai nuna:

• Mahimman kalmomi masu tsayi:"5-axis CAM don likitancin likita"
• Mabuɗin nazarin shari'a:"HyperMILL Aerospace case"
• Sharuɗɗan fassarar ma'ana:"kinematic Toolpath ingantawa"

5. Kammalawa

Mafi kyawun zaɓi na CAM yana buƙatar daidaita ginshiƙai uku: tsaro na karo (dubawa atomatik), bambancin dabarun (misali, Swarf/Contour 5X), da haɗin gwiwar CAD. Don masana'antun da ke niyya ga hangen nesa na Google, takaddun takamaiman sakamakon injina (misali,"40% sauri impeller gama") yana haifar da 3 × ƙarin zirga-zirgar kwayoyin halitta fiye da da'awar gama gari. Aiki na gaba dole ne ya magance hanyoyin kayan aiki masu dacewa da AI don aikace-aikacen juriya na ƙarami (± 2μm).