A cikin ci gaba da neman mafi girman daidaito, saurin gudu, da inganci a cikimashin daidaici, kowane bangare na aCNC tsarinyana taka muhimmiyar rawa.Ƙwallon baya, Ƙa'idar da alama mai sauƙi tsakanin igiya da kayan aiki na yanke ko chuck, ya fito a matsayin babban mahimmancin tasiri na gaba ɗaya. A al'adance da aka kera daga simintin ƙarfe ko ƙarfe, yanzu ana sake sabunta faranti ta amfani da kayan haɓaka kamar su.6061 aluminum. Wannan labarin yana nazarin yadda wannan canjin ke tunkarar ƙalubalen daɗaɗɗen ƙalubale a cikin damƙar girgiza, sarrafa zafi, da ma'aunin juyi, don haka saita sabbin ma'auni don daidaito a cikin mahallin masana'anta kamar na 2025.
Hanyoyin Bincike
1.Hanyar Zane
An yi amfani da hanyar bincike mai fa'ida da yawa don tabbatar da ingantaccen bincike mai inganci:
●Gwajin Kayan Kwatancen Kwatancen: 6061-T6 aluminum backplates an kwatanta kai tsaye tare da Grade 30 jefa baƙin ƙarfe backplates na m girma.
●Modeling na kwaikwayo: FEA simulations ta amfani da Siemens NX software an gudanar da su don nazarin nakasawa karkashin centrifugal sojojin da thermal gradients.
●Tarin Bayanan Ayyuka: Vibration, zafin jiki, da kuma surface gama bayanai aka shiga daga mahara CNC milling cibiyoyin gudanar m samar hawan keke tare da duka iri backplates.
2.Reproducibility
Duk ƙa'idodin gwaji, sigogin ƙirar FEA (ciki har da yawan raga da yanayin iyaka), da kuma rubutun sarrafa bayanai an yi dalla-dalla a cikin Karin bayani don ba da izinin tabbatarwa mai zaman kansa da maimaita binciken.
Sakamako da Nazari
1.Damuwar Jijjiga da Tsagewar Tsanani
Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙarƙashin Ƙarƙashin Ƙarfafawa ) ：
| Kayan abu | Dalilin Asarar (η) | Mitar Halitta (Hz) | Girman Ragewa vs. Ƙarfin Cast |
| Simintin ƙarfe (Aji na 30) | 0.001 - 0.002 | 1,250 | Baseline |
| 6061-T6 Aluminum | 0.003 - 0.005 | 1,580 | 40% |
Mafi girman ƙarfin damping na 6061 aluminum yadda ya kamata attenuates high-mita vibration samo asali daga yankan tsari. Wannan raguwa a cikin zance yana da alaƙa kai tsaye tare da haɓaka 15% a cikin ingancin ƙarewar saman (kamar yadda aka auna ta ƙimar Ra) a cikin ayyukan gamawa.
2.Gudanar da thermal
Ƙarƙashin ci gaba da aiki, 6061 aluminum plats backplates sun kai ma'auni na thermal 25% sauri fiye da simintin ƙarfe. Sakamako na FEA, wanda aka gani a ciki, yana nuna ƙarin rarraba yanayin zafi iri ɗaya, yana rage raɗaɗin raɗaɗin zafi mai haifar da zafi. Wannan sifa tana da mahimmanci ga ayyukan injinan dogon lokaci waɗanda ke buƙatar juriya.
3.Nauyi da Ingantaccen aiki
Rage kashi 65% na yawan jujjuyawa yana rage lokacin rashin aiki. Wannan yana fassara zuwa hanzarin hanzarin igiya da lokutan ragewa, yana rage lokacin rashin yankewa a cikin ayyukan canjin kayan aiki da matsakaita na 8%.
Tattaunawa
1.Tafsirin Bincike
Mafi girman aikin 6061 aluminum ana danganta shi da takamaiman kayan kayan sa. Halayen damping na gami sun samo asali ne daga iyakoki na ƙananan ƙwayoyin cuta, waɗanda ke watsar da ƙarfin girgiza kamar zafi. Maɗaukakin zafinsa (kimanin sau 5 na baƙin ƙarfe na simintin gyare-gyare) yana sauƙaƙe saurin zubar da zafi, yana hana wurare masu zafi waɗanda ke haifar da rashin kwanciyar hankali.
2.Iyakance
Binciken ya mayar da hankali kan 6061-T6, gami da aka yi amfani da shi sosai. Wasu makin aluminium (misali, 7075) ko na'urorin haɓaka na iya haifar da sakamako daban-daban. Bugu da ƙari, halayen sawa na dogon lokaci a ƙarƙashin matsanancin yanayi mara kyau ba sa cikin wannan binciken na farko.
3.Tasirin Aiki Ga Masu Kera
Don shagunan injuna waɗanda ke da niyyar haɓaka daidaito da kayan aiki, ɗaukar 6061 faranti na aluminium yana ba da kyakkyawar hanyar haɓakawa. An fi bayyana fa'idodin a:
● Aikace-aikacen injina mai sauri (HSM).
● Ayyuka masu buƙatar ƙarewar ƙasa mai kyau (misali, ƙira da yin mutuwa).
● Muhalli inda saurin canjin aiki ke da mahimmanci.
Ya kamata masana'antun su tabbatar da cewa farantin baya yana da daidaito-daidaitacce bayan hawa kayan aiki don cikakken amfani da fa'idodin kayan.
Kammalawa
Shaidar ta tabbatar da cewa 6061 aluminum CNC spindle backplates suna ba da mahimmanci, fa'idodi masu aunawa akan kayan gargajiya. Ta hanyar haɓaka ƙarfin damping, inganta yanayin zafi, da rage yawan juzu'i, suna ba da gudummawa kai tsaye zuwa mafi girman daidaiton machining, ingantacciyar yanayin ƙasa, da haɓaka ingantaccen aiki. Ɗaukar irin waɗannan abubuwan haɗin gwiwar suna wakiltar ci gaba dabarun ci gaba a daidaitaccen aikin injiniya. Ya kamata bincike na gaba ya bincika aikin ƙirar ƙirar ƙira da aikace-aikacen jiyya na musamman don ƙara haɓaka rayuwar sabis a ƙarƙashin yanayin abrasive.
Lokacin aikawa: Oktoba-15-2025
