Multi-Axis CNC Machining for Ultra-Precision Optical Components with Complex Geometries

A cikin masana'antu inda daidaiton matakin micron ke bayyana nasara-aerospace, na'urorin likitanci, na'urorin gani na ci gaba-buƙatun donultra-madaidaicin kayan aikin ganitare dahadaddun geometryyana karuwa. Na'urorin CNC na 3-axis na gargajiya suna kokawa tare da ingantattun kwantena da juriya, ammaMulti-axis CNC machiningya kawo sauyi. Ma'aikatarmu tana ba da damar fasahar CNC na 5-axis don sadar da abubuwan da suka dace da mafi tsauri, haɗawa.ci-gaba kayan aiki,m ingancin iko, kumawanda aka keɓance goyon bayan abokin ciniki.

Me yasa Multi-Axis CNC Machining?

1.Madaidaicin Madaidaicin Madaidaicin Tsare-tsare

•   Sabanin injunan 3-axis iyakance ga motsin layi, namu5-axis CNC tsarin(misali, jerin DMU) yana ba da damar juyawa lokaci guda tare da gatura na A/B/C. Wannan yana ba da damar yin hadaddun sifofi — ruwan tabarau na kyauta, madubai na aspherical-a cikin saitin guda ɗaya, kawar da kurakurai da aka sake sanyawa da samun haƙuri a cikin± 0.003mm.

•   Misali: Ruwan tabarau mai lankwasa biyu don masu haɗa laser, yana buƙatar <0.005mm karkatacciyar ƙasa, an samar da shi tare da daidaito 99.8%.

2.Inganci & Kudi Tattaunawa

•   Injin saiti guda ɗayayana rage lokacin samarwa ta hanyar 40-60% tare da matakai masu yawa. Don aikin gidaje na gani na tauraron dan adam, mun yanke lokacin jagora daga kwanaki 14 zuwa 6.

•   Hannun kayan aiki masu sarrafa kansa suna rage sharar kayan abu-mahimmanci ga kayan masarufi masu tsada kamar fused silica ko Zerodur® .

Ƙarfafan Factory ɗinmu na Musamman

1. Advanced Multi-Axis Equipment

• 5-Axis CNC Cibiyoyin: DMU 65 monoBLOCK® (tafiya: X-1400mm, Y-900mm, Z-700mm; spindle: 42,000 RPM) don babban-gudun, karewa-free vibration.
• Ƙarfafa-daidaitacce Ƙara-kan: Haɗaɗɗen bincike na Laser don yanayin yanayin lokaci na ainihi da kuma daidaita hanyar kayan aiki yayin injin.
• Kulawa Cikin Tsari: Kowane sashi yana fuskantar wuraren bincike guda uku:

2. Tsare-tsare ingancin muhalli

Raw material Spectrometry (ISO 17025-certified lab)

Binciken kan na'ura don daidaiton girma.

Tabbatarwa bayan aiwatarwa CMM (Zeiss CONTURA G2, daidaito: 1.1µm + L/350µm) .

•Ka'idojin ISO 9001/13485: Rubuce-rubucen ayyukan aiki suna tabbatar da ganowa daga ƙira zuwa bayarwa.

3. Daban-daban Materials & Aikace-aikace Kware

Kayayyaki: Gilashin gani, yumbu, titanium, Inconel®.

Aikace-aikace: Endoscopes, VR ruwan tabarau arrays, fiber-optic collimators, Aerospace reflectors.

4. Ƙarshe-zuwa-Ƙarshen Tallafin Abokin Ciniki

•Haɗin Kai: Injiniyoyin mu suna haɓaka ƙira don ƙira (DFM) -misali, sauƙaƙe ƙasƙanci don rage farashi.
•Tabbacin Bayarwa:

o24/7 fasaha na hotline (<30-minti martani) .
oTaimakon kulawa na rayuwa + garanti na shekaru 2.
oKayayyakin kayan masarufi: isar da duniya cikin sa'o'i 72.

Nazarin Harka: Babban-NA Maƙasudin Ƙararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwa ) ne mai Ƙaƙa ne mai Ƙaƙa ne mai Ƙaƙa ne mai Ƙaƙa ne na )

Kalubale: Abokin ciniki na biomedical yana buƙatar ruwan tabarau 200 tare da ƙananan raƙuman ruwa (zurfin: 50µm ± 2µm) don jagorar haske mai ruwa.
Magani:

•5-axis CNC ɗinmu da aka tsara hanyoyin kayan aikin elliptical tare da kusurwoyin karkatar da madaidaicin.
•Binciken Laser a cikin tsari ya gano rarrabuwa> 1µm, yana haifar da gyara ta atomatik.
Sakamako: 0% ƙima; 98% bayarwa akan lokaci.

FAQs: Magance Mahimman Abubuwan Damuwar Abokin Ciniki

Tambaya: Shin za ku iya sarrafa geometries tare da ƙasƙanci ko alamar jujjuyawa?
A: Lallai. Mu 5-axis CNC's karkatar-Rotary Tables samun damar kusurwoyi har zuwa 110 °, machining fasali kamar helical tashoshi ko kashe-axis parabolic saman ba tare da refixturing.

Tambaya: Ta yaya kuke tabbatar da ingancin saman gani?
A: Muna amfani da kayan aikin lu'u-lu'u masu lu'u-lu'u tare da nano-polishing cycles, cimma roughness (Ra) <10nm-mahimmanci don aikace-aikacen laser.

Tambaya: Menene idan ina buƙatar gyare-gyaren ƙira bayan samarwa?
A: Gidan yanar gizon mu na tushen girgije yana ba ku damar ƙaddamar da bita, tare da sabbin samfura waɗanda aka kawo cikin kwanaki 5-7.