Babban Ingantattun Maganin Niƙa na CNC don Haɗaɗɗen Tsarin Sama da Tsararru

Idan ya zo ga ƙera ƙaƙƙarfan gyare-gyaren stamping ko injina hadaddun filaye, daidaito da inganci ba sa sasantawa. APFT, mun kware a cikihigh-inganci CNC milling mafitawanda ya haɗu da fasaha mai mahimmanci tare da shekarun da suka gabata na ƙwarewar injiniya. Ko kuna cikin sararin samaniya, mota, ko samar da na'urorin likitanci, sabis ɗinmu da aka keɓance yana tabbatar da cewa ayyukanku sun cika madaidaitan inganci da dorewa.

1.Injin Ci gaba don Madaidaicin Madaidaici

Ma'aikatar mu tana sanye da injunan niƙa na zamani na CNC, gami da5-axis CNC tsarinkumahigh-gudun spindles, wanda aka ƙera don ɗaukar ko da mafi ƙalubalanci geometries. Misali, muDMG MORI MillTap 700Yana haɗa ma'aunin Laser da hangen nesa na 3D na ainihi don cimma daidaiton matakin micron-cikakke don ruwan injin turbin sararin samaniya ko gyare-gyaren likita.

Mahimman abubuwan kayan aikin mu:

•5-axis canjidon machining Multi-angle ba tare da sakewa ba.
•Sarrafa simmetric jerkdon rage girgizawa da tabbatar da hanyoyin kayan aiki masu santsi.
•Real-lokaci thermal diyyadon magance faɗaɗa kayan aiki yayin ayyuka masu tsawo.

Wannan gefen fasaha yana ba mu damar rage lokutan sake zagayowar har zuwa30%yayin da kiyaye saman ya ƙare a matsayin lafiya kamarRa 0.2m.

2.Ƙwarewar Ƙwararru a Ƙwararrun Ƙwararru

Filaye masu rikitarwa suna buƙatar fiye da kayan aikin ci gaba kawai-suna buƙatadabarun injin daidaitawa. Injiniyoyin mu suna amfani da suAlgorithms na tushen NURBSdon inganta ƙimar ciyarwa da yankan zurfi a hankali. Misali, a cikin wani aiki na baya-bayan nan wanda ya ƙunshi ƙwaƙƙwaran ƙaƙƙarfan ƙaƙƙarfan ƙira, mun sami nasara98% daidaitattun daidaitota hanyar hada:

•Karkace interpolation millingdon cire kayan uniform.
•Hanyoyin kayan aiki na Trochoidaldon hana kayan aiki fiye da kima a cikin karafa masu tauri.
•HD in-process monitoringdon gano sabawa ƙanana kamar 5 microns.

Wannan hanya ba kawai ƙara rayuwar kayan aiki ta hanyar40%amma kuma yana kawar da buƙatar kammala sakandare a cikin 85% na lokuta.

3.Tsare-tsare Tsare-tsaren Kula da Inganci

Kowane bangare yana jurewa a12-mataki dubawa tsaridaidai da ISO 9001: 2015 ka'idojin. Tsarin tabbatar da ingancin mu ya haɗa da:

•Tabbatar da albarkatun kasata amfani da na'urorin XRF don tabbatar da abun ciki na gami.

•Binciken cikin tsaritare da Laser Scanners da CMMs (Coordinate Measuring Machines).

•Dubawa na ƙarsheda ASME Y14.5 haƙuri, goyan bayan cikakkun rahotannin ganowa.

Mun kuma aiwatarKulawar tsinkaya da AI ke motsawadon tsarin CNC ɗin mu, yana rage lokacin rashin shiri ta hanyar90%da kuma tabbatar da daidaiton fitarwa don oda mai girma.

4.Magani Daban-daban Ga Kowacce Masana'antu

Ayyukan milling na CNC ɗinmu suna ɗaukar aikace-aikace da yawa:

•Jirgin sama: Wing haƙarƙari molds tare da titanium gami (Ti-6Al-4V).
•Motoci: High-daidaici mutu-simintin gyare-gyare ga injin tubalan.
•Likita: Kayan aikin tiyata na PEEK mai jituwa.
•Kayan lantarki masu amfani: Micro-milled sassa don wayoyin hannu casings.

Misali, muTsarin Gyaran Modularyana ba da damar sake daidaitawa cikin sauri tsakanin abubuwan samar da tsari, yana ba mu damar cika umarni da suka fito daga50 zuwa 50,000 raka'aba tare da bata lokaci ba.

5.Ƙarshe-zuwa-Ƙarshe Taimako don Ayyuka marasa ƙarfi

Mun tsaya tare da aikin mu tare da aGaranti na shekaru 3da 24/7 goyon bayan fasaha. Ayyukanmu na tallace-tallace sun haɗa da:

•Horon kan-sitedon ma'aikatan ku akan inganta hanyoyin kayan aiki.
•Isar da kayan aikin gaggawacikin sa'o'i 48 a duniya.
•Tsarin tantancewadon gano ingantaccen ingantaccen aiki a cikin aikin ku.

Bayan aiwatar da muShirin Gudanar da Kayan aikin Smart, abokin ciniki ɗaya ya rage farashin kayan aiki ta22%ta hanyar tsara shirye-shiryen maye gurbin.

Me yasa Abokin Hulɗa da Mu?

•ISO 9001 & IATF 16949 bokantafiyar matakai na masana'antu.
•40% saurin juyawa aikinidan aka kwatanta da matsakaicin masana'antu.
•100% sirrigaranti ta hanyar NDAs da rufaffen ka'idojin bayanai.

Shin kuna shirye don haɓaka ƙarfin masana'anta ku?
 Tuntuɓi ƙungiyar injiniyarmu a yau don afree DFM (Design for Manufacturability) bincikena aikinku na gaba.