5-Axis Milled Ceramic Insulators don Kayan Aikin Semiconductor & Tsabtace

A cikin babban duniyar masana'antu na semiconductor da mahalli mai tsabta, kowane sashi dole ne ya ba da aiki mara lahani. APFT, mun kware a sana'a5-axis milled yumbu insulatorswanda ke sake fayyace daidaito da aminci. Tare da fiye da 20+shekaru na gwaninta, an ƙirƙiri hanyoyin mu don saduwa da ainihin buƙatun kayan aikin semiconductor, tabbatar da kwanciyar hankali na thermal, rufin lantarki, da aiki mara gurɓatawa a cikin saitunan masu hankali.

Me yasa Zaɓan 5-Axis Milled Ceramic Insulators?

1.Ƙarfafa Ƙarfafa Ƙarfafawa

An sa kayan aikin muna'urorin milling na zamani 5-axis CNC, ba da damar daidaiton matakin micron a cikin siffata ci-gaba yumbu kamar alumina (Al₂O₃), silicon carbide (SiC), da aluminum nitride (AlN). Ba kamar hanyoyin al'ada ba, 5-axis machining yana ba da damar haɗaɗɗun geometries-mahimmanci ga abubuwan haɗin gwiwa kamar fil ɗin ɗaga wafer, sassan ɗakin ajiya, da insulators masu jurewa plasma.

Mabuɗin fasali:

•Daidaito:± 0.005mm haƙuri don haɗin kai mara kyau cikin kayan aikin lithography na ASML ko Lam Research etch tsarin.
•Izinin Kayan aiki:An inganta shi don 99.8% alumina, SiC mai tsafta, da sauran tukwane na ci gaba.
•Ƙarshen Ƙarshen Sama:Ra <0.2μm don rage girman tsararraki a cikin ɗakunan tsabtataccen Class 1 na ISO.

2.Injiniya Tsarin Mallaka

Injiniyoyinmu sun ci gabarufaffiyar madauki tsari controlswanda ya dace da karyewar yumbu a lokacin injin. Ta hanyar haɗa fasahohin niƙa busassun tare da damping na ainihin lokacin, muna samun saman ƙasa maras fashe da tsawaita rayuwar rayuwa-har ma da matsanancin hawan keke (har zuwa 1,600°C).

Hasken Ƙirƙira:

•Ka'idojin Taimakon Danniya:Rage ƙananan karaya a cikin insulators na AlN don aikace-aikacen CVD.
•Maganin Bayan Injiniya:HIP (Hot Isostatic Pressing) yana haɓaka yawa da juriya na lalata.

3.Tabbacin Ingantacciyar inganci

Kowane insulator yana jurewa12-mataki dubawa, ciki har da:

•CMM (Ma'aunin Ma'auni)tabbatar da ma'auni mai mahimmanci.
•Gwajin zubewar heliumdon daidaituwar injin.
•EDS (Energy-Dispersive X-ray Spectroscopy)don tabbatar da tsabtar kayan abu.

MuISO 9001 / 14001 tsarin tabbatarwayana tabbatar da ganowa daga siyan kayan (wanda aka samo daga masu samar da Tier 1 kamar CoorsTek) zuwa marufi na ƙarshe.

Aikace-aikace: Inda Madaidaicin Haɗu da Ayyuka

An amince da insulators zuwa:

•Kayan Ajiye & Kayan Ajiye:Abubuwan da aka rufaffiyar SiC don juriya na plasma a cikin Abubuwan Abubuwan Aiwatarwa™.
•Ion Implanters:Alumina lift fil tare da abin rufe fuska don hana zamewar wafer.
•Tsarin Ma'auni:Insulators masu haɓaka ƙarancin zafi don matakan lithography na EUV.

Nazarin Harka:Babban semiconductor OEM ya rage lokacin saukar kayan aiki da kashi 40% bayan canzawa zuwa kayan shawa na SiC da aka tsara na al'ada, wanda ya zarce sassan masu fafatawa a cikin sarrafa wafer na 300mm.

Bayan Kerawa: Hanyar Haɗin gwiwa

•Samfuran Sauri:Ƙaddamar da fayilolin CAD ɗin ku kuma karɓi samfuri masu aiki a cikin kwanaki 7.
•Kunshin Tsabtace Wuri:Matsayi mai tsafta na aji 10 na zaɓi don haɗa kayan aiki kai tsaye.
•Taimakon Fasaha na Rayuwa:Injiniyoyin mu suna ba da nazarin lalacewa da sake-sake sabis don tsawaita abubuwan rayuwa.